Automatic DC Power Mesh Welding Machine for IBC Cage

• After-sales Service: 12 Months
• Type: CNC Pipe and Tube Bending Machine
• Automation: Automatic
• Model NO.: JY-WM-DR
• Applicable Material: Stainless Steel
• Applicable Shape: Round
• Warranty: 1 Year
• Weight: 500 Kg
• Material: Dx51d Pipe
• Usage: Intermediate Bulk Container Making
• Voltage: Three-Phase Power Supply 220V380V
• Frequency: 1000Hz
• Duty Cycle Rate: 20%
• Rated Capacity: 350 kVA X 6
• Control Heat Adjusting Range: 15-99%
• Max. Output Voltage: DC11V
• Current: -75ka
• Cooling Water Temperature: 21-25 Degrees
• Control Method: PLC
• Electricity Requirement: 400kVA
• Required Operator: 2 People
• Transport Package: Seaworthy Transportation
• Trademark: Jieyuan
• Origin: China

Product Description

IBC Frame Mesh Welding Machine

Jiangsu Jieyuan Container Co., Ltd. is one of Asia's leading IBC manufacturers, operating seven production bases with an annual output of over 2 million IBC tanks.

Years ago, we realized that no existing welding or cage-bending line could meet our standards for precision and quality control. At Jieyuan, we believe IBC tanks are not commodities — every weld and bend directly impacts the safety and reliability of chemical transportation. So, we decided to design and build our own.

After more than a decade of continuous use and refinement, Jieyuan's proprietary cage welding and bending lines have proven to eliminate the common pain points faced by IBC manufacturers — offering a tested, efficient, and high-precision solution.

At Jiangsu Jieyuan Container Co., Ltd., we focus on precision resistance welding and DC inverter welding systems tailored for IBC tank cage fabrication. Our proprietary automated production lines, developed and optimized internally, ensure consistent weld quality, energy efficiency, and scalable high-volume manufacturing—setting new standards for performance and reliability in the industry.

Our advanced DC welding system features 6 sets of 350KVA power sources with 12 welding cylinders operating simultaneously. The machine achieves 40-50 seconds per piece efficiency with dual fixtures for continuous operation. When one fixture is welding, the second automatically positions for the next cycle.

KKey Highlights: 
• High-Efficiency DC Welding System: Equipped with 6 sets of 350KVA power sources and 12 welding cylinders operating simultaneously, achieving 40–50 seconds per piece productivity.
• Dual-Fixture Continuous Operation: While one fixture welds, the second auto-positions for the next cycle, maximizing throughput.
Servo Robot Automation: Taiwan Delta / Panasonic 3.0KW servo motor automatically grabs and stacks completed mesh for seamless, hands-free workflow.
• Stable DC Power System: 6×350KVA transformers + 1200A control system ensure consistent, high-quality welding performance.
• Precision Control: Each welding point is individually adjustable via Taiwan WEILUN touchscreen interface, enabling precise weld calibration and uniform quality.

Condition	New
Warranty	12 months
After Warranty Service	Video support, Online support, Spare parts, Field maintenance and repair service
Core Components	Mitsubishi PLC control, Weilun Touchscreen, Omron etc.
Key Features	• High-Efficiency DC Welding System: Equipped with 6 sets of 350KVA power sources and 12 welding cylinders operating simultaneously, achieving 40–50 seconds per piece productivity. • Servo Robot Automation: Taiwan Delta / Panasonic 3.0KW servo motor automatically grabs and stacks completed mesh for seamless, hands-free workflow. • Stable DC Power System: 6×350KVA transformers + 1200A control system ensure consistent, high-quality welding performance. • Precision Control: Each welding point is individually adjustable via Taiwan WEILUN touchscreen interface
Power	3 * 380V
Welding Efficiency	40-50 s/pc
Welding DC Transformer Source	350KVA & 6 sets
Fixture	2 sets
Servo Motor	Taiwan Delta Brand, Panassonic 3.0 KW

Key Highlights — Cage Welding Machine

High-Power DC Welding System: Equipped with 6×350KVA transformers providing stable, high-capacity output for continuous cage welding.

Large Welding Capability: Supports 1200mm welding width and 4020mm welding length, suitable for full-size IBC mesh cages.

High Precision & Programmability: PLC control system with adjustable 1–99 mm/s movement speed and 0–999 ms welding heat timing ensures consistent weld quality.

Robust Electrical Requirements: Operates on three-phase 380V ±10%, with total power demand of 400KVA and 400A input switch.

Strong Welding Performance: Delivers 75KA short-circuit current with a 1000Hz frequency for strong, uniform welding points.

Reliable Thermal & Cooling Control: Welding heat adjustable in the 15%–99% range; cooling water temperature maintained at 21–25°C to protect components.

Stable Pneumatic Support: Uses 0.8 MPa rated air pressure for smooth automation and fixture movement.

Operator Efficiency: Requires only 2 operators, benefiting from automation, consistent performance, and easy-to-control interface.

We Are Trusted by IBC Partners Globally 

Jiangsu Jieyuan Container Co., Ltd. has established long-term partnerships with leading IBC manufacturers and chemical companies across Asia-Pacific, Europe, the Middle East, and the Americas. From China, Japan, and Korea to Australia, Turkey, Brazil, and Canada, our global footprint reflects our commitment to quality, reliability, and safety in every market we serve. Today, Jieyuan's IBC solutions are trusted by industry leaders in over 20 countries, helping clients ensure safer logistics, higher efficiency, and sustainable packaging operations worldwide.